How to reprogram PCM with DRB III Emulator of Chrysler wiTech VCI POD？

 

I have flash DVD for theChrysler Micropod 2 DRB III, hopefully I will get it and can then do programming on a “swap” system. Keeping my fingers crossed.

It is Chrysler’s new “policy”

Mopar is currently phasing out pre-programmed PCMs for the vehicles listed. Newmodules will no longer be pre-programmed when received from Mopar®. Replacement offuture PCMs will require programming utilizing the DRBIII and TechCONNECT. The PCMwill not operate the engine until it is programmed. A Diagnostic Trouble Code (DTC) will beset – “not programmed”.

CAUTION:Extreme care must be taken when programming a calibration into a generic PCM. Do not randomly select a calibration. Once a calibration isselected and programmed, the controller cannot be reprogrammed to adifferent calibration. The module can only be reprogrammed to a morerecent version of that calibration.

When flashing a 2002 – 2004 LH vehicle the BCM may need to bedisconnected if experiencing failures during the flash of the transmissionportion of the PCM. The BCM will need to be disconnected after the moduleID portion of the flash is complete. Before pressing Page Forward to beginthe flash of the PCM Turn the Key to the OFF position and disconnect theBCM. Then turn the KEY to the RUN position and Press Page Forward tobegin the PCM flash session.

NOTE:If this flash process is interrupted/aborted, the flash should be restarted andthen follow the directions on the DRBIII emulator.

Step 1.Before beginning the reprogramming procedure, remove any old flash reprogrammingfiles from the DRBIII memory. To clear the memory from the MAIN MENU power upthe DRBIII and then:

1. Simultaneously press the “MORE” and “YES” keys.
2. A screen will appear requesting a “COLD BOOT”.
3. Follow the on screen instructions by selecting the “F4” key.
4. When the DRB III® reboots to the MAIN MENU, proceed to Step 2.

NOTE: If your vehicle is a 2002 LH and the original PCM part number begins with 04,the technician should use the 2002 LH Part Number Reference chart above to determine the corresponding “NEW” part number. This new number from the chart should then be entered into the Tech tools application as the orginal part number. If the original PCM number begins with 05 no change to the flash selection process is required.

Step 2.With the ignition switch in the “RUN” position, determine the original part number of thePCM currently in the vehicle. Using the DRBIII select:

1. “DRBIII Standalone”
2. “1998 – 2004 Diagnostics”
3. “All (Except Below)”
4. “Engine”
5. “Module Display”
6. Record the first ten (10) characters of the “PCM part #” on the repair order for laterreference.

NOTE:If the PCM is not operational, the part number can be obtained from the labelon the old controller. If the label on the controller is not legible, proceed to next step.

Step 3.Page back to the “Main Menu”

Step 4.Determine if the vehicle is equipped with SKIM. Using the DRB3 select:

1. “DRBIII Standalone”
2. “1998 – 2004 Diagnostics”
3. “All”
4. “System Monitor”
5. “J1850 Module Scan”
6. Look for “SKIM” in the list of modules.

Step 5.If the vehicle is not equipped with SKIM then proceed to step 6. If the vehicle isequipped with SKIM obtain the vehicle Personal Identification Number (PIN) beforecontinuing with step 6. This information is available from one of the following:

1. The original selling invoice.
2. The DealerCONNECT system under the “Sales” or “Parts” tabs – select “Key Codes”.
3. By contacting the DaimlerChrysler Customer Assistance Center (DCCAC) at 1-800-992-1997.

CAUTION:Failure to install the SKIM pin number into the module after flashing thePCM will cause a start and stall condition.

Step 6.Replace the PCM using the appropriate generic control module. Refer to the serviceinformation available in TechCONNECT or the appropriate service manual in Section8E, Electronic Control Modules, Powertrain Control Module, Removal/Installation.

Step 7.Open the hood, install a battery charger and verify battery state is above 11.5 volts.

Step 8. If the old “PCM part #” is known, proceed to step 14. If the old “PCM part #” is not known, proceed to next step.

Step 9.On DealerCONNECT select the “Service” tab.

Step 10.Select “Vehicle Information Plus”.

Step 11. Manually enter the VIN and mileage and select “Enter”.

Step 12.Select the “Vehicle Option” tab.

Step 13.Under the “Vehicle Option” window, identify and record:

1. Engine.
2. Emissions (Federal or California).
3. Transmission (Automatic, 5-speed manual, etc.).

Step 14. Connect the DRBIII to TechCONNECT and the vehicle. Open TechTOOLS andverify that the “DRBIII Status: Connected” message is in the upper right corner of theTechTOOLS screen.

Step 15.TechTOOLS should automatically populate the VIN in the “Vehicle Criteria” area andthe available updates. If not, manually enter the VIN then TechTOOLS will populatethe available updates.

NOTE:Do NOT enter the generic controller part number in step 16a below.

Step 16.Determine the proper calibration:

a.If the old “PCM part #” is known, enter the part number of the old controller in the“Parts Criteria” p/n window. Proceed to step 16.

b.If the old “PCM part #” is not known, select the correct calibration based on theinformation that was recorded from “Vehicle Options” in step 13.

Step 17.Select the correct calibration.

Step 18.Select the “Download/Update” button.

Step 19.Monitor the “Flash Download/Update Progress” window on the TechCONNECT andfollow the instructions on TechCONNECT/DRBIII. When the flash process iscompleted, proceed to next step.

Step 20.Enter the VIN in the PCM. Using the DRBIII select:

1. “DRBIII Standalone”
2. “1998 – 2004 Diagnostics”
3. “All”
4. ”Engine”
5. “Miscellaneous”
6. “Check VIN”
7. If the vehicle is not equipped with SKIM proceed to step 20h. If the vehicle is equipped with SKIM follow the directions on the DRBIII. When the VIN and SKIM key has been programmed, proceed to step 20.
8. Enter the VIN as requested by the DRBIII.

Step 21.Update the PCM mileage. Using the DRBIII select:

1. “DRBIII Standalone”
2. “1998 – 2004 Diagnostics”
3. “All (Except Below)”
4. “Engine”
5. “Miscellaneous”
6. “Check PCM Odometer”
7. “NO”
8. Enter the current odometer mileage and then press “Enter”.-9- 18-006-04 REV. B
9. Cycle the ignition key to the OFF position and back to the ON position and then press “Enter”.

Step 22.Proceed as follows:

1.If the vehicle is equipped with an automatic transmission, proceed to step 24.

2.If the vehicle is equipped with a non-turbo engine and manual transmission, it is notnecessary to set the pinion factor. Proceed to step 24.

3.If the vehicle is equipped with a Turbo engine and manual transmission, proceed tostep 23.

Step 23.On vehicles equipped with a Turbo engine and manual transmission, set the PinionFactor. Using the DRB III select:

1. “DRBIII Standalone”
2. “1998 – 2004 Diagnostics”
3. “All (Except Below)”
4. “Engine”
5. “Miscellaneous”
6. “Pinion Factor”
7. Select the correct tire size and then select “Page Back” to exit.
8. Proceed to step 24.

Step 24.On vehicles equipped with an automatic transmission, set the Pinion Factor. Using theDRBIII select:

1. “DRBIII Standalone”
2. “1998 – 2004 Diagnostics”
3. “All (Except Below)”
4. “Transmission”
5. “Transmission Module”
6. “Miscellaneous”
7. “Pinion Factor”
8. Select the correct tire size and then select “Page Back” to exit.
9. Enter “Quick Learn” and then follow the instructions on the DRBIII.

NOTE:Due to the PCM programming procedure, a DTC may be set in other modules(TCM, BCM, MIC, SKIM, etc.) within the vehicle, if so equipped. Some DTC’smay cause the MIL to illuminate. Check all modules using “Module Scan”,record the DTC’s, and erase these DTC’s prior to returning the vehicle to the customer. Erase any DTC’s in the PCM only after all other modules have had their DTC’s erased.

NOTE:The following step is required by law.

Step 25. Type the necessary information on the “Authorized Modification Label” p/n04275086AB and attach near the VECI label (Fig. 1).

You’d better take a VCI Pod for use with DRB iii, NOT the clone Micropod 2 Software.